The Problem
An industrial facility required a protective coating system for multiple buildings with highly sensitive operations. The challenge was that the concrete substrate presented varying conditions, including areas with active leaks, high traffic exposure, and the need to maintain performance within strict specification tolerances. Additionally, a supply chain shortage from the original coating manufacturer created unexpected material limitations, threatening the project schedule. Any delays would have caused operational setbacks and additional costs for the facility.
The Solution
Our team implemented a comprehensive surface preparation and multi-coat epoxy/urethane system tailored to the facility’s needs. Crews ground and profiled the substrate to specification, repaired defects, and ensured clean and dry surfaces before application. Despite supply chain disruptions, our team worked with manufacturers to secure a suitable alternative clear coat without impacting schedule or performance. The system was applied in multiple layers — including base coat, flake-reinforced coat, and a urethane topcoat — ensuring durability, chemical resistance, and compliance with inspection requirements. Independent QA/QC checks confirmed that wet film thicknesses and curing met all standards. The project was completed without delay, protecting the substrate while providing a long-term, maintenance-friendly solution.
