Upflow Condenser Leak Repair

RAK addressed a persistent leak in an upflow condenser carrying hydrochloric acid at extreme temperatures, where previous repair attempts had failed and the risk of total production loss was high. Through a carefully executed, multi-step repair approach and continuous monitoring, the team successfully eliminated the leak and restored reliable, leak-free operation.

The Problem

RAK was called in to address a persistent leak in the upflow condenser’s 8” carbon graphite sleeve, which carried hydrochloric acid operating at 395°F. The system had experienced a 100% shell loss over its granite-lined channel head, and previous repair methods had failed to fix the issue. The issue posed total production loss for the operating unit if not repaired, prompting the need for a quick and reliable solution.

The Solution

RAK’s team assessed the situation and implemented a multi-step repair plan, applying high-quality materials to ensure a strong, long-lasting solution. Careful monitoring throughout the process allowed for timely adjustments, restoring reliability and minimizing the likelihood of future issues.

Project Pictures

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